QXG Transformers for Factories

With the continuous expansion of industrial scale, there are numerous production equipment, lighting systems, ventilation and air – conditioning facilities in factories, which are widely distributed. Transformers can convert the high – voltage electricity transmitted by the power grid into low – voltage electricity suitable for different equipment, realizing the rational distribution of electricity within the factory and ensuring the normal operation of various equipment. For example, in a large – scale manufacturing factory, precision machine tools on the production line may require 380V three – phase alternating current, while some office equipment needs 220V single – phase electricity. Transformers can accurately meet these different voltage requirements.

Industry pain points of Factories

High Energy Consumption
Traditional transformers generate certain copper losses and iron losses during operation. For industrial equipment that operates continuously for a long time, these losses accumulate, resulting in high energy consumption. Especially in some energy - intensive industrial fields, such as steel smelting and non - ferrous metal processing, the energy consumption cost of transformers accounts for a relatively large proportion, increasing the operating costs of enterprises.
High Maintenance Costs
The industrial environment is complex, with harsh conditions such as high temperature, humidity, dust, and corrosive gases in factories, which can accelerate the aging and damage of transformers. Once a transformer fails, the maintenance work is often complex and requires professional technicians and specific maintenance equipment. The maintenance time is long and the cost is high.
Overload Risks
During the industrial production process, situations such as centralized equipment startup and temporary increases in production tasks may occur, leading to a sharp rise in instantaneous power demand. If the transformer capacity is insufficient or the design is unreasonable, overloads are likely to occur. Overloads not only affect the service life of the transformer but may also cause failures and production interruptions, bringing serious economic losses to enterprises.

Advantages

QXG Technology is focus on Pad Mounted Transformer, Pole Mounted Transformer and other types transformers for many years and has a wealth of market experience and familiarity with the industry.

With UL certificates, QXG is professional in IEEE, CSA, ANSI, DOE standards.

Efficient One-stop solutions based on your market requirements will be provided by us to save your energy and time.

Feature

High Capacity and High Load – Bearing Capacity​: There are many power – consuming equipment in industrial sites, and the power is relatively large. Transformers suitable for industrial use should have high capacity to meet the large – scale production power needs of factories. At the same time, QXG transformer should have excellent high – load – bearing capacity, be able to withstand the inrush current when equipment starts and short – term overloads that may occur during the production process, and ensure stable operation under various complex working conditions.

High – Efficiency and Energy – Saving: To solve the problem of high energy consumption of industrial transformers, modern industrial – applicable transformers adopt advanced energy – saving technologies and materials, such as low – loss silicon steel sheets, effectively reducing copper losses and iron losses and improving energy conversion efficiency. QXG transformers can save a large amount of electricity costs for enterprises during long – term operation, which is in line with the sustainable development concept of industry, especially suitable for energy – intensive heavy industry enterprises.

Compact Design and Space Optimization​: Aiming at the limited space of industrial factory buildings, some industrial transformers adopt a compact design concept. Under the premise of ensuring performance, the volume and floor area are reduced as much as possible. For example, new design methods such as three – dimensional wound cores are used to enable the transformer to be installed and operated in a limited space, saving valuable space resources for enterprises and facilitating the rational layout planning of factories.

Long service life: QXG uses inductance and resistance to adjust the transient flux of the transformer in the transformer design, thereby reducing the inrush current and increasing the service life of the transformer.

Specifications

Applicable Standard: IEEE, ANSI, DOE, IEC IEEE, ANSI, DOE, IEC
Type: power transformer power transformer
Phase: 3 3
Rated capacity: 200 kva 40,000kva
Input voltage: 33.00KV 69.00KV
Output voltage: 400V 400V
Frequency: 50HZ/60Hz 50HZ/60Hz
Winding material: Copper Copper
Iron Core: High-grade silicon-steel core High-grade silicon-steel core
Tap changer: on-load tap changer on-load tap changer
Cooling: ONAF OFAF
Dielectric Oil: Type II non-PCB mineral oil Type II non-PCB mineral oil
Tank: Reinforced carbon steel tank Reinforced carbon steel tank
Fittings: •Lifting lugs
•Externally clamped high- and low-•voltage bushings
•Pressure relief valve
•Pressure vacuum gauge
•Liquid temp gauge
•Liquid level gauge
•Drain and sample valve
•Ground pads/lugs
•Nitrogen blanket
•other optional fittings
•Lifting lugs
•Externally clamped high- and low-•voltage bushings
•Pressure relief valve
•Pressure vacuum gauge
•Liquid temp gauge
•Liquid level gauge
•Drain and sample valve
•Ground pads/lugs
•Nitrogen blanket
•other optional fittings

Customer Testimonials

As a manager in a large – scale metal fabrication plant, our operations rely heavily on a stable and powerful power supply. The industrial transformer we purchased has truly been a game – changer. It has the capacity to handle our high – power machinery, such as large – scale forging presses and heavy – duty lathes, with ease. During peak production periods, when multiple high – energy – consuming devices are running simultaneously, the transformer maintains a consistent voltage output. This has eliminated the voltage drops that previously caused our equipment to malfunction and reduced product quality.

In our energy – conscious chemical manufacturing facility, reducing power consumption is a top priority. The industrial transformer we chose has far exceeded our expectations in terms of energy – efficiency. Since its installation, we have noticed a substantial decrease in our monthly electricity bills. The transformer’s advanced design, with high – quality core materials and optimized winding technology, minimizes energy losses during power transmission.

As an environmentally friendly and cost-effective textile mill, reducing energy consumption is our top priority. QXG transformers have far exceeded our expectations in this regard, providing stable and continuous power conversion for our plant’s power equipment.

FAQ

How long does it usually take to receive the transformers after placing an order?​

Generally, for standard transformers, we can finish production within 4 to 8 weeks, the ideal delivery time (contains shipping) could be 12 weeks. The actual delivery time depends on the complexity and quantity of the order, and the location of receiver.

What types of transformers does QXG mainly produce?

QXG Technology has been focusing on Pad Mounted Transformer, Pole Mounted Transformer, Substation Transformer and other types transformers for more than 10 years.

Can QXG provide overseas brand accessories in transformers?

Yes, we can provide overseas brand accessories. For the bushing, we normally use CHARDON and COOPER; For the fuse, mostly we use EATON; For the gauges and other accessories, we can provide both Chinese domestic and overseas brand, such as QUALITROL, EATON, H-J…

What Standards our transformers compliant in the design and production?

We strictly adhere to IEEE/ANSI/DOE/CSA and other North American and Latin American related Standards.

How long is QXG warranty period?

We offer a two-year warranty on all transformers. During this period, if you encounter any problems related to product quality and installation, our team will actively cooperate with inspection, repair and provide online and offline installation services.

Do your products have any international certifications?

We have UL and CUL certifications, which attest to the safety and quality of our products, especially for the North American market. We also hold CE, ISO, and other reliable certificates.

Do you offer OEM services for transformers?​

Yes, we provide professional OEM services. Whether you have a unique design concept or specific performance requirements, our team is ready to work with you. We can manufacture transformers according to your specifications, including customizing the appearance, performance parameters, and packaging.

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